AEROSPACE AUTOMOBILE INDUSTRIAL MACHINE CONTROLS MACHINE RENOVATION SPARES SERVICE CALIBRATION TRAINING CONTACT US

TWIN STATION ROBOT WELDING CELL
TWIN STATION ROBOT MIG WELDING CELL
SCIAKY SPOT WELDING CELL
SCIAKY ROBOT TIG WELDING CELL
PRODUCTION CELLS
SCIAKY ROBOT WELDING CELL
SCIAKY M272 SPECIAL SEAM WELDING MACHINE
SEAM WELDERS
M272 MEDIUM FREQUENCY SEAM WELDING MACHINE
SPOTWELDERS
100KVA SCIAKY SPOTWELDER EQUIPPED FOR NUT WELDING

> TWIN STATION ROBOT MIG WELDING CELL

Twin Station MIG 1

Twin Station MIG 1

A twin station robot MIG welding cell, making car door impact protection guards.

Each station has a reversible trolley with three tools, to make either the front and rear guards for the five-door variant, or the larger single guard for the three-door variant.
An Omron PLC and touch screen for operator interface control the cell. Automatic controls include part detection, clamp movement and sensing, the movement of the protective weld curtains back and forth, and ejection of the complete assembly.
Which part is to be made is automatically verified, and the associated robot program called up.
The touch screen can be used for a large range of diagnostic features, showing all the inputs and outputs for fault finding, as well as diagrams of the assemblies, showing part presence. Along with many other features, the running program is displayed.

The operator is protected from spatter and UV rays by a system of automatic swinging weld screens.
Safety is paramount, so there are solid guards to the back of the cell, with key access, and light curtains in front of the tools. These are interlocked into the E-stop circuit.
The Fanuc arc-mate 120I robot is initiated by the PLC once the start button is pressed, depending on which tool is being used.
During the normal running of the cell the tool trolleys are locked to the floor by a system of automatic clamps. This ensures the position of the tool in relation to the robot. The clamps are only released to allow the trolleys to rotate, when the rear sets of tools are to be used.
After a set no. of operations, the robot moves to the cleaning stand, where the nozzle is reamed and sprayed with anti-spatter fluid.